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Performance improvement of CNN-based model for multiclass hotspot severity classification in photovoltaic thermal imagery

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mac2026

Nurul Huda Ishak

Electrical Engineering Studies, Universiti Teknologi MARA, Cawangan Pulau Pinang, Permatang Pauh Campus, 13500 Pulau Pinang, Malaysia

Iza Sazanita Isa

Electrical Engineering Studies, Universiti Teknologi MARA, Cawangan Pulau Pinang, Permatang Pauh Campus, 13500 Pulau Pinang, Malaysia

Muhammad Khusairi Osman

Electrical Engineering Studies, Universiti Teknologi MARA, Cawangan Pulau Pinang, Permatang Pauh Campus, 13500 Pulau Pinang, Malaysia

Kamarulazhar Daud

Electrical Engineering Studies, Universiti Teknologi MARA, Cawangan Pulau Pinang, Permatang Pauh Campus, 13500 Pulau Pinang, Malaysia

Mohd Shawal Jadin

Faculty of Electrical and Electronics Engineering Technology, Universiti Malaysia Pahang Al-Sultan Abdullah, 26600 Pekan, Pahang, Malaysia

Noor Fadzilah Razali

Electrical Engineering Studies, Universiti Teknologi MARA, Cawangan Pulau Pinang, Permatang Pauh Campus, 13500 Pulau Pinang, Malaysia

 

Abstract

Intelligent diagnostic models that can identify and categorise thermal anomalies affecting efficiency and safety are essential for the reliable operation of photovoltaic (PV) systems.  One of the most serious defects is thermal hotspots, which frequently result in energy loss and potential fire hazards. Convolutional Neural Networks (CNNs) have demonstrated promising performance when applied to aerial thermal images for PV fault detection. However, most existing models are limited to binary fault identification, thereby constraining their applicability for risk-based maintenance. Conventional CNN architectures also lack an optimised flatten-layer representation and fail to capture the full variability in hotspot severity. This study presents an enhanced CNN-based framework for multiclass classification of hotspot severity in PV modules. To improve feature abstraction and class separability across severity levels, the proposed model employs a staged architectural refinement strategy by progressively adding convolutional layers to a baseline CNN. Hotspot regions extracted from unmanned aerial vehicles (UAV)-acquired thermal imagery were categorised into low, medium, and high severity levels for model training and evaluation. The improved model achieved a 9.1% increase in accuracy and a 7.6% increase in F1-score, outperforming the baseline CNN, thus confirming its superior discriminative learning capability and diagnostic robustness. These findings demonstrate that architectural deepening and flatten-layer optimisation can advance automated thermographic inspection toward severity-aware predictive maintenance for PV systems.

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Keyword: Photovoltaic, Convolutional Neural Networks, Hotspot, Severity,Classification

DOI: 10.24191/esteem.v22iMarch.10388

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